It is permanently damaged and must not be used. Stay out of the direct line that the wire rope is pulling. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. It offers a high-quality cable rope that is made with aircraft-grade materials. To operate the winch, plug the remote into the socket connector. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold One possible reason for this could be the exceptional amount of weight the device has to carry. Check the Winch's electrical connections. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. One safety feature in this machine includes the automatic load brake. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Diagrams within this manual may not be drawn proportionally. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. In this section, we have answered some important questions that might help you understand the product better. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Control Box /Solenoid Box: Accessories For Badland Winches: 1. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Do not place finger(s) through hook. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Fairlead: 2. If unreadable or missing, contact Harbor Freight Tools for a replacement. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. These winches weigh around 90 pounds. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Instead, it would be best if you kept a few things in mind. The design of the model's housing is weather-resistant and high-impact. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Only connect to a clean, corrosion free battery. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Your email address will not be published. It reduces the load on the winch, allowing it to work longer with less heat buildup. This powers the winch only and is rechargeable. Do not overreach. Do not wrap the wire rope around the object and hook onto the wire rope itself. The wireless remote controller will act as a receiver to operate the wireless remote. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Affiliate. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Please familiarize yourself with the part operation before using it. The next item on the list is a hawse fairlead. If problem persists, a qualified technician needs to check and repair. Find the most comprehensive badland winch parts list for your replacements and upgrades. If you are buying a winch for the first time, there will be several queries in your mind. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Keep clear of wire rope, hook, and load while winching. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Procedures not specifically explained in this manual must be performed only by a qualified technician. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. It stops the cable from rolling back to prevent accidents and injuries. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. The ZXR 12000 Lb winch is IP66-rated waterproof. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. You can increase the rope length and get more spools on your drum with its thin size. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Connect the black ground battery cable directly to the batterys negative terminal. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Broken strands of wire rope will be sharp. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Loose or corroded battery cable connections. I've searched and cannot find any source for replacement parts . The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Its extreme weather tolerance also helps this product to be reliable on wet terrains. However, using it to self-recover your vehicle or someone else's might require some practice and care. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Winch Motor: 2. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Drum: 6. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Do not wear loose clothing or jewelry, as they can be caught in moving parts. The rocker switch IN and OUT helps to engage to operate the winch. If you have a wireless remote, connect the remote control receiver to the solenoid box. Remove all metal jewelry before working near battery. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. It has a powder coated finish in a semi-gloss black color. The brand is unimportant. The same thing happened to my replacement winch. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. As you can see all the parts in the diagram below, you can understand the wiring well. I could try using a controller from another brand. The first item on our list is a synthetic rope from Mile Marker. Any help would be appreciated. Do not use the winch if the wire rope is frayed, kinked or damaged. Attach the black cable from the negative terminal of the battery to the winch. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Since there are no 3000 lb winches listed, which electronics should I try? Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Always take extra caution when installing any parts. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Do not disengage clutch under load. It has a user-friendly design that makes its installation quite easy and smooth. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Do not use damaged equipment. With every winching circumstance, theres a risk of potential injury. I dont know about you but that is a big advantage for me. A moment of inattention while operating winches may result in serious personal injury. New Badland ZXR 12000 winch, never been out of the factory box. Press and hold the remote switch for approximately 2 seconds to start using the winch. Keep this manual and the receipt in a safe and dry place for future reference. The mounting plate must be rated to at least the winch's capacity. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Most of the Badland winches carry the same ideal wiring pattern. Do not route electrical cables near sharp edges or parts that will move or become hot. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Theyre independent, uncut and unsponsored. But this is a constant danger for all off-road drivers out there. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. You could lock it up to keep everything secure and cut a hole to run winch line out.